3 minutes to see why high-end manufacturing can not be separated from the sealing tester? This time finally understand

In today's high-end manufacturing sector, the requirements for product quality are becoming increasingly stringent. The sealing performance of a product largely determines its performance and service life.To ensure that the sealing performance is up to standardSealing TesterAs a professionalAir tightness testing equipmentThe role played by the United States is crucial.

Ⅰ.The Quest for Quality in High-End Manufacturing

The pursuit of product quality in the high-end manufacturing industry is extreme, and every aspect of production is strictly controlled, never letting any slight defect flow into the finished product. In addition to the durability and reliability of the product has a very high standard, the safety performance is the most important, even the smallest defects may cause major accidents.

Ⅱ.The role of sealing in high-end products

The importance of excellent sealing performance for high-end products cannot be overstated. First.Good sealing performance effectively block dust, water vapor, corrosive media, etc. on the product infringementSecondly, leakage is the 'nightmare' that every manufacturer dreads. Secondly, leakage is a "nightmare" that every manufacturer is afraid of, and sealing performance is a fundamental guarantee to prevent problems before they occur. In addition, in special working environments, the sealing condition of a product directly determines its performance.

III.Sealing TesterThe working principle of the

Sealing TesterThe basic principle of operation is to utilize gas-tightness testing technology thatThe sealing performance of a seal or finished product is evaluated by testing the leakage of the seal or finished product under a certain pressure.Common test methods include positive pressure testing, negative pressure testing and differential pressure testing.

utilizationAirtightness TesterTo perform the test, you generally need to follow the steps below:

1) Prepare the product to be tested:Place the product in the tooling fixture and make sure the product surface is dry and clean with no visible damage or breakage.

2) Connect the air line:Connect the tester to the factory air source and make sure that the fixture and the instrument are in a smooth air path.

3) Setting parameters:According to the requirements of waterproof grade of the product, set the testing parameters, such as pressure range, test time, leakage amount, etc.

4) Start testing:Click the "Start" button, the instrument will automatically inflate to the set pressure, hold for a period of time and then start to detect the pressure drop. The system displays the test data and results, and at the same time issues sound and light prompts according to whether it passes or fails.

5) Record the results:The test data is saved and can be exported via USB flash drive or network.

6) Maintenance and upkeep:Maintain the instrument after the test to ensure long-term stable operation.

The operation process involves sealing and inflating the measured part and then monitoring the change in pressure or flow rate over a period of time.

IV.Sealing TesterApplication examples in high-end manufacturing

For some specialized areas of manufacturing, theSealing TesterIt can be said to be an indispensable "merit". For example, in the aerospace field, it is often necessary to test the sealing performance of spacecraft hatches and electronic equipment; medical equipment manufacturing is also inseparable from sealing testing, from syringes to surgical instruments in a wide range of applications; engine components in the automotive industry, power batteries and so on also need to rigorously test the sealing.

A medical device customer said:

Using the JCGK'sNegative pressure quantitative seal testerSince then, they now have a production line that ensures optimal sealing performance of their products (medical vials) during the design and production process. This not only reduces the risk of rework and recalls, but also improves the overall quality and competitiveness of medical vials.

V.Sealing TesterContribution to product quality improvement

I've got a solution!Sealing TesterWith strict control, sealing defects can be found and repaired in time, and product quality naturally reduces the rework rate. The standardization of the testing process also helps to improve production efficiency. In the final analysis, good sealing performance brings the improvement of product competitiveness and the establishment of brand image.

VII.Future promise and new challenges

Looking ahead, seal testing technology will develop in the direction of automation, intelligence and high precision. At the same time, the product replacement accelerated, the application environment is becoming increasingly harsh and other new challenges will come one after another.Sealing TesterIt is necessary to keep up with the pace of technological innovation in order to adapt to new needs and improve detection performance.

VIII. Summary

Suffice it to say.Sealing TesterJCGK equipment has become an indispensable partner in the high-end manufacturing industry because of its high precision and stability as the "right-hand man" to ensure the sealing of the products, which is important and irreplaceable in the high-end manufacturing industry.

To learn more detailed industry testing programs and application cases, please pay attention to [Jingcheng Engineering Airtightness