How to measure IP65 waterproof grade? Use Jingcheng Gongke airtightness tester, save time and effort and reliable!

In the field of electronics protection, IP65 is the goal of many manufacturers.What is true IP65 and how can we efficiently assess it in R&D and production?

I. Interpretation of IP65: the promise of double protection

The IP65 standard is really quite simple and it contains two core commitments:Thoroughly resists dust and effectively resists spray waterThe

• The first number "6" means that the product completely prevents dust from penetrating into the interior space.This ensures that the internal components are not contaminated.
• The second number "5" indicates that the product can withstand low-pressure water flow from any angle.-specifically, a stream of water of approximately 12.5 liters/minute for a continuous impact of 3 minutes, with the nozzle located approximately 3 meters away from the product.

Traditional IP65 certification has to be carried out in a specialized water spray test environment, simulating the various water intrusion scenarios that a product may face in reality.

Second, the airtightness test: IP65 waterproof ability of the "prophets"

Before the product is formally subjected to water spray testingJCGK'sAirtightness Testeroffers a clever shortcut. Its logic is simple but powerful: structures that keep out gas leaks often keep out water intrusion as well.

This detection method is particularlyIdeal for use in product development validation and production quality control.(math.) genusSaves time and reduces costsBy precisely measuring the leakage of a gas at a specific pressure, we can quickly see how well a product's enclosure will seal. By accurately measuring the leakage of gases at specific pressures, we can quickly see how well a product's enclosure is sealed, and thus predict its likelihood of passing a formal IP65 test.

Third, the practical steps of airtightness testing

3.1 Preparation: the basics make the difference

Pre-test preparation may seem simple, but it is all about the accuracy of the results.The first step is to customize a precision fixture that not only holds the product securely, but also ensures that the test area is effectively sealed.It also simulates, as much as possible, the state of the product in actual use.
If there are holes in the product that don't need to be tested, we will temporarily seal them with the appropriate material to ensure that the test is only on the areas we care about. Finally.Connecting the fixture with the loaded product to the testing instrumentThe

3.2 Test parameters: the wisdom behind the numbers

When setting test parameters, the most criticalDetermine test pressure. This pressure value is not simplySimulates the water spray pressure of the IP65 standard, but is a delicate balance of exposing potential leakage paths without damaging the product.The
We also need to set the duration of the various test phases precisely, as well as a reasonable criterion for determining leakage. This criterion often comes from a lot of experimentation and experience-The lower the leakage value, the better the product is sealed and the more certain it is to pass the IP65 test.

3.3 Testing and adjudication: letting the data speak for itself

After initiating the test, Precision Engineering's tester willAutomatic completion of the entire process of inflation, equalization, testing and venting. At the end of the test, the instrument will, based on the measured data, theAutomatically gives a "pass" or "fail" judgment.The
In addition to focusing on the numbers, experienced engineers will also observe how the product performs during testing.If the product appears to be abnormally bulging or deformed, there may be a potential problem, even if the leakage value is within the permissible range.

3.4 Data processing: mining for value

modernAirtightness TesterNot only does it automatically record key data for each test, but it can also export this data to the popular Excel format., for more in-depth analysis. With this data, companies can track product quality trends, calculate yields, and even establish a complete quality traceability system.

IV. Practical experience and considerations

Years of practice have taught us thatFixture design is the cornerstone of success. A well-designed fixture ensures accurate and consistent test results.

equally importantScientific setting of test pressureThe pressure is too high and may damage the product. Too high a pressure may damage the product, while too low a pressure may not detect the problem. Finding this "golden equilibrium" requires repeated trials and adjustments.

draw upReasonable standard of determinationIt also requires extensive industry experience. A standard that is too loose will let go of defective products, while one that is too stringent will increase costs. The ideal standard should be based on an in-depth understanding of the actual waterproofing needs of the product.

Fifth, the unique advantages of the Jingcheng engineering tester

Precision Engineering'sAirtightness TesterIn the IP65 assisted assessment, it demonstrates a number of advantages: it has aExtremely high sensitivityThe test process is designed to capture small leaks.Fast and efficient, usually taking only a few seconds to tens of seconds(a) ProvidePerfect data analysis functionThe company supports quality management systems; it can also provide customer demand-basedCustomized SolutionsThis includes specialized fixture design and automation integration.

Summarize

In the pursuit of waterproof performance of products on the road, will be the Jingcheng Industrial Science and TechnologyAirtightness TesterCombined with the standard IP65 water spray test, this forms a complete quality assurance system.Airtightness testing helps us to quickly screen for problems during development and production, while standardized water spray testing endorses the final protection of the product.

This intelligent combination not only improves efficiency and reduces costs, but also ensures that the product stably reaches the expected level of protection, ultimately winning the trust and favor of the market.

If you have any needs in product airtightness testing or waterproof testing, welcome to visitJingcheng Gongke airtight official websiteOr feel free to contact us. We are committed to earning the long-term trust of our clients through our professional services.

Original Statement:this paper was written byShenzhen Jingchenggongke Technology Co., Ltd.Written by the technical team, reproduced with attribution.Data sources:Precision Engineering internal test data and customer cases.