Q&A: What is the effectiveness of the airtightness and waterproofness testing instrument of Jingcheng Industrial Technology?

In practical applications, the Jingcheng Gongke (JCGK)Airtightness and waterproof test equipmentAnd supporting solutions, with its excellent technical performance and deep understanding of the industry, for the majority of users to bring a multi-dimensional, measurable and significant results, and profoundly empowered its product quality management and production operation system optimization and upgrading.

When it comes to the actual effectiveness of test equipment, data speaks louder than any adjective.

I. Quality control: from "chance" to "certainty"

Qualitative change in detection accuracy

Conventional immersion testing can only detect obvious leakage defects, whereas thePrecision Engineering'sAirtightness equipmentDetects small leaks at 0.1 Pa level. What does that mean?

A cell phone case that is completely invisible to the naked eye may have sealing defects at the microscopic level. In long-term use, these defects will gradually expand and eventually lead to waterproof failure.Airtightness testing can detect these hidden problems at the production stage.

Video Case: Jingcheng Industrial Technology's customized three-guard cell phoneAir tightness tester

Improvement of quality stability

After a manufacturer of three-proof cell phones used Precision Engineering's equipment, the waterproof qualification rate of the products increased from87% upgraded to 99.2%. What's more, the customer complaint rate has dropped65%The cost of returning goods is significantly reduced.

This is no accident. When you can accurately identify every potential problem before it leaves the factory, improved market performance is the inevitable result.

II. Productivity: redefining the cost of time

A revolution in detection speed

One cycle of traditional water immersion testing requires30-60 minutes(including soaking, observing, and drying), whereas airtightness testing only requires15-30 secondsThe

This difference in speed brings not only time savings, but also a fundamental change in the production model. It is now possible to realize100% full inspection, rather than the previous sample testing.

The Value of Automation Integration

production model	Detection efficiency	Manpower requirements	Detection coverage
Traditional manual water immersion testing	50~100 pieces/day	2~3 persons	5~10% Sampling
Automatic airtightness testing	3000~5000 pieces/day	1 person to monitor	100% full inspection

Data comparisons clearly show the magnitude of efficiency gains.The inspection capacity of a production line jumped from dozens to thousands of pieces per day, and labor costs were reduced instead.

III. Cost control: a visible return on investment

Dramatic reduction in scrap rate

A large cell phone case manufacturing enterprise statistics show that the use of Precision Industrial Technology equipment:

• Raw material waste rate from12% to 2.1%
• Reduced rework costs78%
• Decrease in overall production costs15.3%

Behind these numbers are real profit improvements. When you can identify problems at the raw material processing stage, rather than waiting until the finished product is tested, the savings are not only in material costs, but also in the costs of the entire processing chain.

Equipment payback period

Based on user feedback, Precision EngineeringAir tightness testing equipmentThe payback period is usually in the range of6 to 12 months. Considering that the life of the equipment usually exceeds 10 years, this is a fairly attractive return on investment.

IV. Operational experience: from complexity to simplicity

Reduction of learning costs

The equipment is equipped with an intuitive touch screen interface and pre-set test programs. New hires are typically in2~3 hoursWhile traditional water immersion testing requires an experienced technician to accurately determine the results, the basic operation can be mastered within a few minutes.

Objectivity of test results

Manual observation of air bubbles and water traces is susceptible to subjective factors, and judgment criteria may vary from operator to operator. Airtightness testing providesDigitized results, eliminating the uncertainty of human judgment.

V. Market competitiveness: the business value of quality certification

Customer trust building

When you can provide customers with detailed test reports, including specific test conditions, leakage rate values, passing standards, OK/NG and other data, this professionalism translates directly into customer trust.

A B2B customer feedback:"Seeing such detailed test data gives us even more confidence in our supplier's expertise".

Assurance of standards compliance

The equipment is fully compliantIP65/66/67/68/IP69and other international protection level standards to ensure that the product can successfully pass the various certification requirements. This is especially important for export enterprises.

Sixth, after-sales service: the basis of long-term cooperation

Timeliness of technical support

Provided by Jingcheng Industrial Technology24-hour technical hotlinecap (a poem)Remote diagnostic services. When there is a problem with a device, a technician can quickly locate and resolve most issues through a remote connection.

Improvement of the training system

In addition to basic operational training, we also provideAdvanced application trainingcap (a poem)Equipment maintenance trainingThis ensures that the user is able to realize the full performance potential of the equipment.

VII. Real user feedback

Head of a cell phone accessory factory in South China:

"I've been using Precision Engineering equipment for more than a year.The most intuitive feeling is that customer complaints are almost non-existent. We used to deal with a couple of returns a month for waterproofing issues, now it's basically zero."

Quality manager of an electronics company in Jiangsu:

"TheThe stability of the equipment is very good, basically no failure in more than a year. The inspection is fast, the data is accurate, and it fully meets our production needs."

Production supervisor of an OEM factory in Guangdong:

"The biggest change is a more stable production rhythm. In the past, the whole production line used to wait because of bottlenecks in the inspection process. NowInspection keeps up with production speeds and improves efficiency significantly"

VIII. Quantitative analysis of investment decisions

For those who are considering purchasingAir tightness testing equipmentof the business can be evaluated on the following dimensions:

Cost savings calculation::

• Annual Scrap Loss × Scrap Rate Improvement = Annual Cost Savings
• Labor Cost Reduction + Efficiency Gains = Annual Increased Revenue Benefits
• Total Revenue ÷ Equipment Investment = ROI

Risk control value::

• Avoiding the Potential Losses of Large Volume Recalls
• Intangible value of brand reputation protection
• The Business Value of Long-Term Customer Relationship Maintenance

Summarize

Precision EngineeringWaterproof Test EquipmentThe effect of the application can be summarized in one sentence:Replacing empirical uncertainty with technological certaintyThe

When waterproof inspection changes from "judgment by experience" to "speaking with data", the entire quality management system undergoes a fundamental change. The value of this change far exceeds the investment cost of the equipment itself.

If you have any specific needs or questions about waterproof testing or airtightness testing of products, you can visit theJingcheng Gongke airtight official websiteOr contact us directly, we will be happy to serve you with the most professional answers and customized solutions!

Original Statement: This article by the Precision Industrial Technology technical team original, based on practical application experience and customer feedback collated, reproduced please specify the source.