New choice for airtightness testing of fully enclosed products, negative pressure quantitative leakage detection to solve the problem of secondary product contamination.

In the daily airtightness testing of fully enclosed products, how to optimize the process under the premise of ensuring the quality of testing and reducing the secondary contamination of the product is a common concern in the industry.

Ⅰ.industry pain point

The traditional single detection model is difficult to balance the two goals of efficiency and safety, and the industry is generallyThe principle of the pressure drop method is used for airtightness testing:Fill the inside of the product under test with compressed gas, then turn off the gas source, and then observe the change in pressure over a period of time, and determine whether the product is leaking by detecting the change in pressure drop.

But.positive pressure modeInflating may cause gases containing impurities to enter the product, causing contamination to the product and affecting quality, especially for medical and precision instruments with high rigidity requirements.In addition.Negative pressure mode vacuum pumping allows external impurities to penetrate into the product, which can also cause some contamination of internal equipment and components., for food or pharmaceutical packaging, affecting product safety. It is difficult to meet the fully enclosed requirements of many industries for finished product testing.

Ⅱ.prescription

In contrast, JCGK has introduced a new type ofAirtightness Tester JC-FD10020It adopts a combination of negative pressure and quantitative testing mode, and does not directly inflate or pump inside the product, so it can well avoid the above problems.Its principle is to apply pressure on the surface of the product to avoid the gas from entering the product to cause contamination, in order to ensure and enhance the detection effect at the same time, minimize the secondary impact on the product, and effectively meet the user's safety and cost-effective needs.

JC-FD10020 Application in medical vials

JC-FD10020 The main advantages are:

• High sensitivity:It can detect small leaks of 1Pa and 0.01ml/min, and meets the requirements of medical equipment and other industries that require high air tightness.
• High precision:Equipped with 0.1%F.S. precision pressure sensor, 24-bit high-precision data acquisition board, combined with self-developed advanced AI algorithms, to ensure accurate and reliable detection results.
• Simple operation:User-friendly interface, easy to get started.
• Safe and secure:Fully enclosed design to avoid test gas contamination of the product.

It is suitable for various shapes and sizes of medical devices, chemical containers, food packaging, beverage bottles, etc. It can be widely used in manufacturing, testing, scientific research and other fields.

JC-FD10020 The arrival of the airtightness testing industry to bring technological breakthroughs, will provide better solutions for the airtightness testing needs of various industries.

III.Application Cases

A customer of a medical company needed to conduct a comprehensive air tightness test on plastic medicine bottles produced in-house. Considering the stringent requirements of the medical industryCustomers have selected JCGK'sNegative pressure quantitative airtightness testerJC-FD10020The

This model adopts the negative pressure quantitative mixing method, the test standard: -25kPa pressure conditions, the pressure threshold for judging as leakage is 30Pa.

The results of the tests showed thatJC-FD10020 Airtightness TesterIt can accurately identify all kinds of tiny leaks, and different degrees of leakage can be clearly reflected in the historical test report, which ensures the airtight performance of medical vials and product quality and safety.

In this project, JCGK also developed a customized automatic conveyor according to the customer's process, which realized the automation of the airtightness inspection and greatly improved the inspection efficiency.

JC-FD10020 Airtightness TesterPerfectly solve the problem of medical vial air tightness measurement, accurate and reliable test data, easy to operate and use, to further meet the automation upgrade provides a possibility.

Customer Reviews:

We are interested in JC-FD10020 Airtightness TesterWe are very satisfied with the testing results and data stability. The operation is simple and the customized equipment fits perfectly with our automation upgrade plan. We look forward to further cooperation with JCGK to build a standardized testing factory.

IV.Summarize

JCGK has always been committed to provide the best solution for our customers' product quality and safety.JC-FD10020 The introduction of the JCGK represents a new leap forward in technology and product level.Through the design of fully enclosed structure, the testing process has zero pollution, which fully meets the safety requirements of medical devices, food and beverage and other ultra-high standard industries. We believe it will bring users a better service experience.

If you have any questions, please feel free to contact JCGK engineers to discuss the future of hermetic testing.