New Energy Battery Pack Safety Revealed! Airtight, Breathing, Bursting, Pressure-resistant...Multiple testing equipment to guard your traveling safety!

The wave of new energy is sweeping the world, and the quality of lithium battery packs (battery packs), as the "heart" of electric vehicles and energy storage systems, is directly related to the safety and reliability of the entire industrial chain. A highly automated production line coupled with stringent quality inspection constitutes the basic guarantee for quality battery packs.

I. Key Testing Equipment Behind Lithium Battery Pack Production Lines

Modern lithium battery Pack production line is a perfect combination of precision machinery, electrical control and information system. Walking into such a production line, you will see a variety of testing equipment in different parts of the strict control:

• Airtightness TesterGuards the battery's sealed defenses, ensuring that every sealed interface is dripping with water.
• Voltage internal resistance testerLike a doctor's stethoscope, it listens to the internal "health" of the battery.
• Charge/discharge cycle systemInstead, it simulates the daily work of the battery and tests its actual capacity and life.
• Insulation Withstanding Voltage TesterEnsures safe isolation of high-voltage systems and prevents dangerous current leakage.

In addition, there areVibration Shock TestTesting structural strength.Environmental test chamber moldA variety of harsh climates.X-ray non-destructive testingcap (a poem)Coordinate measurementCheck internal structure and dimensional accuracy.

Second, air tightness testing: the invisible shield of battery safety

During these testing sessions, theAir tightness testing plays an indispensable role. It acts as a "waterproof door" for the battery, preventing the electrolyte from leaking out and moisture and contaminants from entering.. A well-ventilated battery pack can work stably for years in complex and changing environments without problems.

Video Case: Vehicle-grade Power Battery PacksAir tightness testing equipment

JCGK has been specializing in gas tightness testing technology for many years, and has created a series of both accurate and practical testing solutions for the lithium battery/energy storage industry.

Third, the detection of the Jingcheng Industrial Science and Technology's sharp weapon: the competition in the details

The quest for millipascal precision

Precision Engineering'sAir tightness testing equipmentTop-of-the-line pressure sensors and unique AI algorithms detect tiny leaks that are invisible to the naked eyeThis "fiery eye" is critical to preventing electrolyte leaks and internal short circuits. This 'fiery eye' is critical to preventing electrolyte leaks and internal short circuits, just as a doctor can predict major illnesses through minute symptoms.

The perfect match of speed and production line rhythm

Faced with the high-speed beat of lithium battery production line, the testing equipment can quickly complete the test cycle.Some models of Precision Industrial Technology instruments can also test multiple products at the same time, so that the production line does not have to "wait".The

The "old bull" of the industrial site

These devices are not "delicate products" in the laboratory, but "warriors" that can work stably day in and day out in harsh industrial environments.Extremely low failure rate to ensure production continuityThe

Tailor-made solutions

Each battery manufacturer's products and processes are different, and Precision Technology does not offer a "one size fits all" solution.Full range of customized services from fixture design to parameter optimization and integration with other equipment on the production lineThe

The Power of Data Intelligence

Modern manufacturing is not only about passing or failing at the moment, but also about continuous improvement and problem prevention. Equipment of Precision Industrial TechnologyBuilt-in powerful data system that leaves detailed records for every testIt provides the basis for quality traceability throughout the product's life cycle.

Safety First Design Concept

When dealing with high voltage test environments, the device hasMultiple safety guarantees so that operators can work with peace of mindThe

IV. More than just airtight: the precision engineering of theNew energy testing equipmentfamily-run

apart fromAir tightness testing equipmentJingcheng Industrial Technology has also developed a series of specialized equipment for the new energy industry:

• Respiratory Cycle TesterSimulate the "breathing effect" of battery packs during charging and discharging, and test whether their sealing and structure can withstand such repeated changes.
• Burst Pressure TesterExplore the ultimate capacity of the battery pack, which is an important tool for safety assessment.
• Shell Pressure Resistance TesterEnsure that the battery housing is strong enough to withstand the various stresses of production and use.
• Electric core water checking and pulling burst test machineIt plays the role of an "extreme challenger", testing the safety performance of the battery cells under the harshest conditions.

Video Case: Blade BatteryPressure Bursting Tester

V. Guarding security, driving the future

The lithium battery Pack production line is like a sophisticated symphony orchestra, which requires the cooperation of various equipment to play the perfect music.Precision Engineering'sNew energy testing equipmentIt plays a key role in this orchestra, building a strong defense of battery safety.

Through continuous innovation and improvement of testing technology, Jingcheng Industrial Technology is growing with the entire new energy industry, contributing to the future of electric mobility and clean energy. Out of sight, these testing devices work day in and day out, guarding the safety and trust of every user!

Original Statement:this paper was written byShenzhen Jingchenggongke Technology Co., Ltd.Written by the technical team, reproduced with attribution.Data sources:Precision Engineering internal test data and customer cases.